Delayed Process Feedback Offline testing can delay adjustment of mixing ratios, water addition, solvent addition, evaporation conditions and product-transfer decisions.
Industry Solution
Online Liquid Concentration Measurement Solution
Liquid concentration can change during mixing, dilution, evaporation, reaction, recovery and product transfer.
The MS-480 online refractometer solution provides continuous concentration information at selected process points, helping operators identify variation earlier and make faster process decisions.
Suitable Processes:
Liquid Blending · Dilution Control · Evaporation and Concentration · Solvent Recovery · Syrup and Beverage Preparation · Chemical-Solution Preparation · Cutting-Fluid Management
The MS-480 online refractometer solution provides continuous concentration information at selected process points, helping operators identify variation earlier and make faster process decisions.
Suitable Processes:
Liquid Blending · Dilution Control · Evaporation and Concentration · Solvent Recovery · Syrup and Beverage Preparation · Chemical-Solution Preparation · Cutting-Fluid Management
Industry Challenges
The Problems This Solution Addresses
Changing Product Composition A refractive concentration model is reliable only when a defined relationship exists among refractive index, temperature and product composition. Changing formulations or complex multi-component liquids require separate application evaluation and calibration.
Process Variation Unidentified concentration changes may contribute to inconsistent product concentration, increased reprocessing, unstable recovery operation, higher sampling workload and delayed quality decisions.
Engineered Response
MOSYE Solution
Specific Solution
The MS-480 Online Refractometer Concentration Analyzer measures refractive index directly at a selected liquid-process point.
Temperature compensation and an application-specific calibration model convert the refractive-index measurement into concentration, °Brix or another validated process value.
Typical Measurement Points:
Mixing-System Outlets · Circulation Lines · Evaporation Outlets · Recovery-System Pipelines · Final Transfer Lines
Final installation depends on liquid composition, concentration range, temperature, corrosion conditions, bubbles, suspended solids and process-connection requirements.
Temperature compensation and an application-specific calibration model convert the refractive-index measurement into concentration, °Brix or another validated process value.
Typical Measurement Points:
Mixing-System Outlets · Circulation Lines · Evaporation Outlets · Recovery-System Pipelines · Final Transfer Lines
Final installation depends on liquid composition, concentration range, temperature, corrosion conditions, bubbles, suspended solids and process-connection requirements.
Solution Features
1. Continuous Refractive-Index Measurement, Concentration and °Brix Calculation, Temperature Compensation: Provides continuous refractive-index information at the selected liquid-process point, converts refractive-index and temperature data into a validated concentration, °Brix or other process value, and compensates for the effect of process-temperature variation on the refractive measurement. 2. Application-Specific Calibration: The calibration model is developed according to the liquid composition, target parameter and expected measurement range. 3. Sensor-Material Options: Suitable wetted materials can be selected according to corrosion and process requirements. 4. Industrial System Integration: Measurement data can be connected with PLC, DCS or process-monitoring systems; laboratory reference testing remains necessary for initial calibration, periodic verification and quality assurance.
Why MOSYE
Solution Advantages
Faster Process Response Continuous concentration data helps operators identify variation between laboratory tests and respond more quickly to changing process conditions.
Improved Product Consistency Real-time measurement can support more stable control of mixing ratios, °Brix, solvent concentration and validated product formulations.
Reduced Sampling Dependency Online measurement can reduce routine sampling workload after application calibration and validation. Laboratory testing remains available for reference verification and out-of-specification confirmation.
Process Automation Support Measurement data can support process trends, high and low concentration alarms, water or solvent addition, product routing, batch records and selected closed-loop control functions. Automatic or closed-loop control requires application-specific engineering, validation and commissioning.
Measurement Equipment
Recommended Devices
Tailored Process Guidance
Improve Liquid Concentration Control
Share your liquid composition, required measurement parameter, expected concentration range, process temperature and proposed installation point with MOSYE application engineers. We will evaluate the appropriate calibration model, sensor material and installation configuration for your process.
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